We take advanced electronics manufacturing from the first investment decision to a fully operational, globally competitive factory, designed, built and ramped as one continuous program.
01 / 062–6 Layer High-Mix PCB Fabs
Flexible production environments designed for demanding product mixes, faster NPI cycles and advanced customer requirements.
02 / 068-Layer Mass-Production Facilities
High-volume manufacturing systems developed around stable yield, predictable throughput and optimized production economics.
03 / 06Advanced HDI & SAP Factories
Precision manufacturing infrastructure for advanced interconnects, miniaturized electronics and next-generation substrate applications.
04 / 06Defense & Aerospace Facilities
High-reliability production environments engineered for complex products, strict traceability and mission-critical performance.
05 / 06Power-Electronics PCB Facilities
Robust manufacturing systems for high-current, high-voltage and high-reliability power applications.
06 / 06US-Based Competitive Manufacturing
Strategically designed facilities capable of achieving internationally competitive production costs while operating locally.
- Phase 01
Investment Strategy
Define the strongest business case, technology position and phased investment architecture.
- Phase 02
Master Design Plan
Develop the complete factory, process, equipment, infrastructure and financial design.
- Phase 03
Project Realization
Manage implementation, supplier integration, commissioning and production ramp-up.
- Phase 04
Lifecycle Optimization
Improve yield, capacity, operating cost, environmental performance and future scalability.
Our Delivery Model
Investment Strategy
Define the strongest business case, technology position and phased investment architecture.
Explore advanced technologies and industrial systems from our trusted global partners, selected for integration into Smart Factory Design projects.
One integrated platform.Four complementary technologies.Maximum resource recovery.
MEGA Technology Products Profile
Electrodialysis Reversal is a robust, electrically driven separation technology designed for high water recovery and efficient salt concentration. The process moves dissolved ions through ion-selective membranes under a DC electric field, producing a purified water stream and concentrated brine.
EDR can recover up to 95% of process water and concentrate dissolved salts to 200 g/L. It tolerates higher levels of COD, suspended solids, turbidity, residual chlorine and silica than many pressure-driven membrane systems. Automatic polarity reversal provides a continuous self-cleaning effect, helping reduce scaling and extend membrane life.
Built around in-house manufactured RALEX® membranes, MEGA's custom EWTU systems are available for different industrial capacities and are proven in more than 160 operating industrial installations worldwide.
Key Performance Figures
- 95%
- Water recovery, up to
- 200 g/L
- Brine concentration, up to
- 160+
- Operating industrial installations
- 60 m³/h
- Flow rate per EDR-30 stack, up to
- 10+ years
- Potential membrane lifetime
MEGA Technology Products Profile
Electrodeionization is a continuous, chemical-free polishing technology for producing high-purity and ultrapure water. The process combines ion-selective membranes, ion-exchange resin and a DC electric field to continuously remove dissolved ions without the regeneration chemicals required by conventional mixed-bed ion exchange.
MEGA's compact MPure™ EDI modules provide consistent product-water quality of up to 18.2 MΩ·cm. Their modular design, individual DC power control and flexible interconnection make them suitable for both smaller installations and high-flow industrial systems.
Fully automatic operation, a small footprint and no regeneration downtime provide a reliable, low-maintenance solution for critical ultrapure-water applications.
Key Performance Figures
- 18.2 MΩ·cm
- Product-water resistivity, up to
- 0.8–15 m³/h
- Flow rate per MPure™ module
- 135 m³/h
- In integrated HPWU systems, up to and beyond
- Hundreds
- Industrial installations worldwide
- 10+ years
- Of proven industrial application
- Zero
- Regeneration chemicals required
- Continuous
- Operation with stable product-water quality
MEGA Technology Products Profile
Bipolar Electrodialysis is an electrically driven resource-recovery technology that converts dissolved salts from wastewater into reusable acids and bases. Using bipolar, cation- and anion-exchange membranes under a DC electric field, EDBM can support non-thermal Zero Liquid Discharge, reduce wastewater volumes and lower dependence on externally purchased process chemicals.
MEGA's fully automatic, modular EDBM systems are built around in-house manufactured RALEX® membranes and proven EWTU system architecture.
Two- and three-chamber configurations can be tailored to produce acid, caustic or both simultaneously, providing a low-maintenance solution for chemical recovery and closed-loop industrial processes.
Key Performance Figures
- 10–40 °C
- Standard operating-temperature range
- 2-chamber
- Configuration for acid or caustic production
- 3-chamber
- Configuration for simultaneous acid, caustic and diluate production
- 100%
- Electrically driven, non-thermal separation process
- Zero
- External thermal treatment required, for suitable applications
- Modular
- Fully automatic system design
More resources
MEGA Technology Products Profile
Diffusion Dialysis is a low-energy membrane separation technology used to recover free acids or alkalis from contaminated process solutions. Driven by a concentration gradient rather than pressure or electrical power, the process transfers acid ions through ion-exchange membranes while retaining most dissolved metals and salts in the waste stream.
MEGA systems use industrial SPIRALTEC® spiral-wound modules and can operate continuously or in batch mode. With no phase change, minimal energy demand and no additional chemicals other than water, Diffusion Dialysis provides a cost-effective supplement to electrodialysis and other integrated membrane-treatment systems.
It is suitable for recovering acids such as H₂SO₄, HCl and HNO₃, particularly from surface-treatment and other industrial process baths.
Key Performance Figures
- ~90%
- Free-acid recovery
- ~95%
- Retention of multivalent metal ions
- ~80%
- Retention of monovalent ions
- 200–400×
- Salt-concentration reduction in a two-stage process, up to
- 30%
- H₂SO₄ feed concentration, up to
- 15%
- HCl or HNO₃ feed concentration, up to
- Zero
- Additional chemicals other than water
- Very low
- Electrical-energy demand
- Normal pressure
- Operation with no phase change
More resources
ASEAN China+1 Automated Smart Fabs
A greenfield smart-factory program designed around high automation, export competitiveness and scalable PCB production.
FocusCost-competitive manufacturing, automation architecture, operational efficiency and long-term regional growth.
China Production Expansions
Advanced production-line expansion and optimization programs for major electronics manufacturing operations.
FocusCapacity growth, yield improvement, equipment modernization, process optimization and production performance.
India Greenfield PCB Program
A phased greenfield factory and environmental infrastructure program supported through SFD's local execution network.
FocusFactory strategy, equipment sourcing, local supply-chain integration, Industry 4.0 infrastructure and advanced ZLD implementation.
USA Advanced Technology Programs
High-value manufacturing and technology-center projects supporting complex electronics and future production requirements.
FocusAdvanced automation, digital integration, high-reliability manufacturing and scalable production architecture.